EVT Wire Inspection for exact cable asignment

The EVT WireInspector can inspect cables and connectors for their correct contact assignment. The system based on the EyeVision Software can be either used for a hand-work place or for the automatic cable assembly directly online, where it is integrated in the plant.

With the easy-to-use “OnButton train”, the definition of the cable colors and their position can be trained with only one click. Only the position of the color has to be pre-configured. This can be carried out with a so called Golden Part, which is a good part. On this good part all inspection windows learn automatically the color and generate a respective result protocol. The simplest result is that all cables in the correct position. It is also possible to generate a detailed protocol, which lists the position and type of error, e.g. wrong color, cable not present, etc.

The system allows to inspect component parts in different positions and rotations, which means that it is not necessary to position the component part in an exactly defined rotation.

EVT WireInspector für hand-work places

There are digital I/Os (8 inputs and 8 outputs in 24 V technology) available for the implementation of the EVT WireInspector. This allows to directly control a signal lamp to indicate an error, for e.g. a handwork-place. The connected monitor shows at the same time, which cables are effected. Those cables are marked red. The correct cable assignment is shown in a reference image. The assembly worker has then the possibility to see the correct color for the incorrectly positioned cable.

The system can be pre-configured for any number of connectors. Therefore different connectors or assembly variations are easily inspected. Those can either be transferred via a master computer or a code reader is connected to the system, which switches the inspection programs according to the code.

The adaption of the inspection for complex cables is also carried out completely graphically with only a few mouse clicks. You can ask EVT for the ideal hardware setup for the respective cable assembly.

EVT WireInspection for fully automated systems

There are different interfaces available for fully automated systems. Here are different options available, for example, the direct Profinet connection to a PLC, to which the inspection result is also delivered via Profinet. Of course also the I/O-based communication with 24 V is an option.

The EVT WireInspector is by default delivered with one camera, depending on the size of the connector, in different resolutions such as 1, 2, 5 and 6 MPixel. Depending on the application it is also possible to use a higher resolution or more than one camera.

The smallest EVT WireInspector system is delivered with an intelligent camera head with integrated LEDs. All other systems are available with different illumination types, based on white LEDs. The illumination can be connected directly to the emSens controller, which offers the possibility to connect up to four illuminations.

Detailed statistics for identifying errors in the produciton line

The WireInspector contains also detailed statistics. The user can therefore detect, which characteristics are more often faulty than others. With this exact error analysis, the user can intervene directly into the production process.

Data storage and retraceability

The user has many options available, for example to save the data in an SQL data base or t automatically compare the protocol of the respective connector with the master computer. The system is ideally prepared to also read codes on the connectors, to protocol them or send them directly to the connected master computer. A 100% retraceability can therefore be reached.

EyeSens WireInspector

There is also the possibility to use the EVT WireInspector function as combi-package as EyeSens WireInspector Vision Sensor. The WireInspector Vision Sensor has integrated LED illumination and lens. The software is also already integrated and contains special commands as well as the color commands.

The EyeSens WireInspector is optionally also as C-mount version available, in case the integrated lens is not sufficient.


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